The process of maintenance over the years has evolved based on the circumstances and the technological advancement in the manufacturing process. When the manufacturing process started to invest in machineries and equipment to take over from the manual process, the maintenance concept was limited to maintain the equipment once it breaks down. Over the years as manufacturing process started to use new technologies and increase in production activity, the maintenance concept shifted to planned preventive maintenance. The objective is to achieve maximum efficiency (OEE) in production and to drive major cost savings in maintenance. Today, preventive and predictive maintenance planning is the norms in industrial equipment maintenance process and it is a standard condition to stay competitive in the market.  To execute any maintenance strategy several software tools help to reduce the manual errors, lethargy in scheduling of maintenance activity, creating maintenance notifications and rec...

A comparison between SAP PM* and CMMS  *R ecently the SAP PM modules has been reviewed and reinforced with new functionalities becoming SAP EAM (SAP Enterprise Asset Management). In this article, I will use SAP PM and SAP EAM referring to same SAP module. Industries across the globe use different software and tools to manage various business processes within the organization including accounting, human resources, purchasing, production and maintenance. Some may use different standalone tools for each purpose and some may use an integrated package like an ERP to manage all purposes. One of the most popular ERP is SAP, and SAP PM is the specific module used to manage and run maintenance in an industry. In addition, on the shelf, there are available many CMMS software for the maintenance management. The choice of SAP, CMMS and other in-house software to manage maintenance activities depends on many factors. SAP PM (for those that run SAP) and various vendors of CMMS are used commonly ...

2 software solutions for maintenance activities In today’s world with the advancement in technology, skillsets and production demands, the industries are evolving daily with new features and tools to remain competitive. One of them is plant maintenance activity which is crucial for any business to get the maximum performance from the equipment to achieve the end results. In earlier days plant maintenance was performed manually by detailing, planning and recording in papers and files. This was a tedious process to dig into the right documents to get the equipment maintenance history, take actions and keep the equipment in operation effectively during breakdowns. Over the years with experience new tools & software’s were developed and with continuous introduction of new functionalities have resulted in various software packages like SAP PM and various CMMS . In the specific in this article, I compare 2 software solutions for the maintenance activities of machinery and production lin...

Maintenance The maintenance concept is the comprehensive description of the maintenance constraints, considerations as well as plans to provide support to the operations of the system or equipment in the development process. The concept of maintenance of a system or equipment is derived from the operational concepts and the operation is the major driver in the design and support of the system. Furthermore, the requirements of the maintenance concepts are translated into the support requirements and system design. The maintenance concept continues to come into a form the decisions of the design system, as well as the product support requirements and the detailed maintenance as the activities of the system design, are completed (Waeyenbergh & Pintelon, 2002). At the time of developing the maintenance concept of the system, some important guidelines must be considered which are provided below: The overall general repair policies like the criteria of repair or replacement of equi...